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ENGRO
ANNUAL REPORT 1997
CONTENTS
Company Information
Notice of Meeting
Financial Highlights
Directors' Report
Board of Directors
Pattern of Holding of Shares
Auditors' Report
Balance Sheet
Profit & Loss Account
Cash Flow Statement
Notes to the Accounts
Ten Years at a Glance
Corporate Committees
Company Information
BOARD OF DIRECTORS
Shaukat R. Mirza, Chairman
Zaffar A. Khan
S. Naseem Ahmad
Javed Akbar
Michael G. Essex
Parvez Ghias
Behram Hasan
Nisar A. Memon
Stephen Potter
Asif Qadir
Gulrez Rashid
SECRETARY
Andalib Alavi
BANKERS
ABN AMRO Bank
ANZ Grindlays Bank plc
Bank of America NT&SA
Citibank N.A.
Faysal Bank Limited
Habib Bank Limited
Muslim Commercial Bank Limited
National Bank of Pakistan
Standard Chartered Bank
United Bank Limited
AUDITORS
A. F. Ferguson & Co.
Chartered Accountants
REGISTERED OFFICE
PNSC Building
Moulvi Tamizuddin Khan Road
Karachi
Notice of Meeting
NOTICE IS HEREBY GIVEN that the Thirty Second Annual General Meeting of Engro Chemical
Pakistan Limited will be held at Karachi Marriott Hotel, Abdullah Haroon Road, Karachi on
Thursday, April 30, 1998 at 10.00 a.m. to transact the following business:
A. ORDINARY BUSINESS
(1) To receive and consider the Audited Accounts for the year ended December 31, 1997
and the Directors' and Auditors' Reports thereon.
(2) To declare a final dividend at the rate of Rs. 3.00 per share for the year ended
December 31, 1997.
(3) To appoint Auditors and fix their remuneration.
B. SPECIAL BUSINESS
4. To consider, and if thought fit, to pass the following Resolution as an
Ordinary Resolution:
"RESOLVED that:
(a) A sum of Rs. 131,414,400 (Rupees one hundred thirty one million, four
hundred fourteen thousand and four hundred only) out of the free
reserves of the Company be capitalized and applied towards the issue of
13,141,440 ordinary shares of Rs. 10/- each as bonus shares in the ratio of
15:100 i.e. 15% on ordinary shares held by the members whose names
appear on the Members Register on April 16, 1998. These bonus shares
shall rank pari passu in all respects with the existing shares but shall not
be eligible for the dividend declared for the year ended December 31, 1997.
(b) Members entitled to fractions of shares shall be given the sale proceeds of                              ~f~!~~
their fractional entitlements for which purpose the fractions shall be
consolidated into whole shares and sold on the Karachi Stock Exchange.
(c) For the purpose of giving effect to the foregoing, the directors be and are hereby
authorised to give such directions as they deem fit to settle any question or any diffi-
culties that may arise in the distribution of the said bonus shares or in the payment of
the sale proceeds of the fractions."
A statement under Section 160 of the Companies Ordinance, 1984 setting forth all material facts
concerning the Resolution contained in item (4)of the Notice which will be considered for adop-
tion at the Meeting is annexed to this Notice of Meeting being sent to Members.
N.B. (1) The share transfer books of the Company will be closed and no transfers of shares will
be accepted for registration from Thursday, April 16, 1998 to Thursday, April 30, 1998
(both days inclusive). Transfers received in order at the Registered Office of the
Company upto the close of business (4:30 p.m.) on Wednesday, April 15, 1998 will be
in time to be passed for payment of the final dividend and issue of bonus shares to
the transferees.
(2) A member entitled to attend and vote at this Meeting shall be entitled to appoint
another person, as his/her proxy to attend, speak and vote instead of him/her, and a
proxy so appointed shall have such rights, as respects attending, speaking and voting
at the Meeting as are available to a member. Proxies, in order to be effective, must be
received by the Company not less than 48 hours before the Meeting. A proxy need not
be a member of the Company.
Statement Under Section 160 of the Companies
Ordinance, 1984
This statement is annexed to the Notice of the Thirty-second Annual General
Meeting of Engro Chemical Pakistan Ltd. to be held on April 30, 1998 at which cer-
tain special business is to be transacted. The purpose of this Statement is to set forth
the material facts concerning such special business.
Item (4) Of The Agenda
The Board of Directors recommend that taking into account the financial position of
the Company the issued capital of the Company be increased by capitalization of free
reserves amounting to Rs. 131,414,400 and the issue of bonus shares in the ratio of
15:100 i.e. 15%. The Directors of the Company are interested in the business to the
extent of their shareholding in the Company.
Financial Highlights
1997 1996
Sales Revenue Rs. Million 6,659 7,168
Earnings after Tax Rs. Million 1,202 1,386
Dividend per Share Rs. / Share 7.50 8.00
Return on Capital Employed (%) 24 36
Current ratio 1.42 1.38
Debt: Equity Ratio 44:56 32:68
No. of Shares Outstanding (000's) 87,610 70,087
Capital Expenditure Rs. Million 1,921 494
Long Term Investments Rs. Million 188 455
(during the year)
Market Capitalization (yr. end) Rs. Million 10,000 9,426
Market Capitalization (yr. end) US$ Million 227 234
The Directors' Report
The Board of Directors of Engro Chemical Pakistan Limited is pleased to present the thirty-second
annual report and the audited accounts of the Company for the year ended December 31, 1997.
UREA INDUSTRY ENVIRONMENT
The demand for urea after two successive years of double-digit growth declined by 10% to 3.5
million tons in 1997. The decline, which was primarily caused by a severe liquidity crunch and
poor farm economics, bottomed out in the first quarter of 1997. Thereafter, the Government
introduced an agriculture revival package that aside from offering much improved crop support
prices, provided for a significant increase in credit for agriculture. Demand rebounded especially
towards the end of the year. Indigenous production at 3.2 million tons was 3.5% lower than last
year. To meet demand approximately 0.4 million tons was imported compared to 0.6 million tons
imported in 1996. The supply of product in the market was abundant throughout the year.
To stimulate product demand, the price of urea in the local market reduced by approximately 5%.
Further, the cost pressures emanating from a hike in gas price, devaluation of the rupee and gen-
eral inflation was absorbed by industry. However, the pressures on margins were partially offset
by the reduction in imported urea volumes and drop in the international price of urea, which
reduced the subsidy burden incurred on sale of imported urea in the local market.
MARKETING
The Company's total fertilizer sales volume was 855,000 tons. This represented a
decrease of 18% compared to the record sales achieved in 1996. The largest drop
occurred in the sales volume of imported urea. Sale of Engro urea was 652,000 tons,
which was 12% below last year primarily due to lower plant production. Overall,
the Company's share of the urea market declined from 23% to 20% due to supply
limitations.
Sale of purchased phosphatic fertilizer at 137,000 tons represents a decline of 6% over 1996. The
sale was restricted in the first half of the year due to high inventory in government warehouses
which precluded direct import of DAP. As the situation eased in the second half, the Company
was able to directly import 92,000 tons of DAP. The product was offered in branded bags which
sold briskly and again established the preference Engro brand enjoys in the market.
The sluggish and over supplied market during most of the year resulted in higher sales promo-
tion and product warehousing costs.
MANUFACTURING
Production of Engro urea declined by 10% from
738,200 tons in 1996 to 665,600 tons in 1997. The drop
occurred due to operating difficulties, which necessi-
tated extended plant shutdowns during the course of
the year to repair or replace defective equipment. The
longer unplanned shutdowns and maintenance
adversely impacted manufacturing expenses.
However, from mid October onwards the plant oper-
ated smoothly and new daily, weekly and monthly
production records were established. Several projects
to improve the performance of the plant were
implemented successfully. These included the com-
missioning of an additional cooling tower in record
time to overcome operating limitations during the
humid summer months.
FINANCIAL RESULTS
The Company earned a profit after tax of Rs.1,202 million in 1997 as compared to the record prof-
it of Rs.1,386 million achieved during the previous year. The decrease in operating profit is pri-
marily attributable to lower production and sales of Engro urea, higher maintenance expenses due
to extended plant shutdowns and higher marketing expenses to affect sales in a sluggish market.
The Company has provided for "penalties" of Rs.100 million against late payment
of foreign exchange risk cover fee to State Bank of Pakistan and Rs.31 million for
delayed payment of land purchased at Port Qasim. The Company is forcefully con-
testing the validity of these claims with the organizations concerned, as it believes
these are unjustified. These expenses have been accrued as a matter of accounting
prudence.
Your Board recommends that the net profit of Rs.1,202.2 million earned during the
year together with the balance of unappropriated profit of Rs.1.6 million brought
forward from prior year be appropriated as follows:
Million Rupees
Total profit available for appropriation 1203.8
Appropriations
Transfer to general reserve 545.0
First interim dividend on 87.610 million shares of Rs.10
each at Rs. 2.50 per share declared on August 12, 1997 219.0
Second interim dividend on 87.610 million shares of Rs.10
each at Rs. 2.00 per share declared on November 12, 1997 175.2
Proposed final dividend on 87.610 million shares of Rs.10
each at Rs.3.00 per share 262.8
----------
Total Dividend for the year 657.0
----------
Unappropriated profit carried forward 1.8
==========
The Board recommends that bonus shares in the ratio of 15:100, i.e. 15°/, be issued
by capitalization of Rs.131.4 million out of the free reserves (share premium
account) of the Company. The said bonus shares will not be eligible for the dividend                                   -
declared for the year ended December 31, 1997.
During 1997, the Company issued bonus shares in the proportion of one share for
every four ordinary shares held on the Members Register as of April 1, 1997, thus
increasing the number of paid up shares outstanding at year-end to 87.6 million.
The shareholders equity as at December 31, 1997 was Rs.3,952 million compared to
Rs.3,407 million last year.
In 1997, the Company was active in the debt market to secure funding for the retrofit expansion
project currently under implementation at Daharki. Loan agreements were signed for USS 29
million and Rs.1,176 million with international and local financial institutions at competitive rates
and tenors ranging from 3 to 9 years. The draw down of these funds has increased the Company's
debt to equity ratio from 32:68 in 1996 to 44:56 in 1997. The current ratio for the year closed at 1.42.
In recognition of its financial performance, the Company was presented during the year the
"Annual Top Companies Award" of the Karachi Stock Exchange for the years 1995 and 1996.
SAFETY, ENVIRONMENT
AND INDUSTRIAL HYGIENE
Safety, environment and industrial hygiene continued to receive the highest
consideration in management of the Company's business. Manufacturing
division achieved 1.4 million man-hours without any lost workday injury to own
employees and 3.5 million man-hours without lost workday injury to any contract
employee. The achievement is particularly creditable given the magnitude of
maintenance tasks and new project activity undertaken during the year. The safety
performance of the non-manufacturing functions remained excellent. They contin-
ued to build on their previous record and completed 10.5 years equivalent to 3.0
million man-hours without any on-the-job lost workday injury.
Implementation of programs
to manage the environment
continued    to    improve
performance at the plant
site. Environmental projects
costing Rs.90 million have
already been completed and
another Rs.100 million worth
of projects are currently
under implementation. The
Company is confident that
with the completion of these
projects it will fully comply
with the National Envir-
onment Quality Standards.
EMPLOYEE RELATIONS AND
ORGANIZATION DEVELOPMENT
A wide range of training activities was conducted to improve both managerial and technical skills
of employees. At the senior management levels Total Quality and Continuous Improvement were
the areas of emphasis. The Company has widened its panel of both local and foreign trainers to
keep pace with the organization development needs.
Employee relations remained cordial throughout the year. A new 27 months Collective Labour
Agreement was successfully negotiated with workers at plant site during the year. The new
agreement will expire on March 31, 1999.
INFORMATION TECHNOLOGY
The Company established its home page on the World Wide Web to provide easy access to Internet
users seeking information about the Company concerning published financial results, investor
relations data, on-going social programs and employment opportunities. The site address is
http://www. engro.com.
The Local Area Networks at head office and plant site are operating efficiently and contributing in
sharing of data and information by users. During 1998, the Company plans to establish a Wide
Area Network linking the head office to plant and marketing field locations. The Company is tak-
ing measures to ensure that all its computer applications, process controllers and hardware sys-
tems are free of the millenium bug and year 2000 compliant well before the turn of the century.
NATIONAL DEBT
RETIREMENT PROGRAMME
The Company responded to the Prime Minister's appeal for donations to the
National Debt Retirement Programme with a contribution of US$ 1 million as "Qarz-
e-Hasna", an interest free deposit scheme with principal redeemable after two years.
In recognition of this contribution, the Company was presented a silver medallion by
the Prime Minister.
COMMUNITY AND SOCIAL WELFARE
The Company continued to participate in community welfare programs both in the
rural and urban areas of Pakistan. Bulk of the efforts during 1997 were focused on com-
munity health related projects. The more significant activities were:
· Completion of the construction
of an Out Patient Department
building for the Ophthalmology
Department at the Jinnah
Postgraduate Medical Centre,
Karachi.
· Two successful medical and eye
camps at Daharki and
Nasirabad where 678 eye
surgeries, 90 X-rays and 232
ultrasounds were performed to
benefit the less privileged
persons of the area.
· Firming up of plans to construct
a permanent eye clinic at
Daharki.
· Free snakebite treatment pro-
vided to 2,122 victims after the
Company was able to persuade
the Government to allow
import of anti snakebite venom
from India.
· Donations given to several well
managed social welfare organi-
zations.
UREA BUSINESS GROWTH PLANS
Engineering, procurement and construction of the expansion and modernization project got fully
underway. The project will increase annual urea production capacity from 750,000 to 850,000 tons,
improve plant energy efficiency and strengthen environmental conservation measures. During
the year the project design was enhanced to reduce current gas consumption per unit of produc-
tion from 10% to 14°/,,. The delay in manufacture and shipment of some critical equipment by an
overseas supplier has delayed completion of the project from March 1998 to September 1998.
The project cost due to the change in scope and delayed commissioning has increased from
USS 59 million to USS 72 million. However, the project economics remain unchanged due to
enhancement in gas efficiency.
Basic design has been completed for the staged expansion of the Daharki plant to 1.2 million tons
per year. Engineering will commence on completion of the 850,000 tons expansion. project.
Additional gas required for expansion has already been requested from the Government.
The Company is also pursuing opportunities in the privatization of state owned fertilizer plants.
OTHER BUSINESS VENTURES
· Jetty and Terminal Facility
Engro Paktank Terminal Limited (EPTL), the Company's 50:50 joint venture with
Royal Pakhoed of the Netherlands completed the construction of the Jetty and
Chemical Terminal facility at Port Qasim within the budget of USS 65 million.
The facility has received the first two ship loads of chemicals required by its first
customer (ICI) for its PTA plant. The commissioning of the terminal marks the
start up of a world class bulk liquid chemical handling and storage facility in the
country, which will greatly enable the growth of the chemical industry in
Pakistan.
EPTL has successfully concluded an agreement with Engro's PVC joint venture
company for the handling and storage of VCM. EPTL was also granted approval
by the Government for setting up of a storage facility for LPG and is firming up
arrangements to construct these facilities at the earliest.
· Poly Vinyl Chloride (PVC) Resin Facility
The Company signed a joint venture agreement with Asahi Glass Company and Mitsubishi
Corporation to build Pakistan's first world scale PVC resin manufacturing facility at Port Qasim.
A new company, Engro Asahi Polymer & Chemicals (Private) Limited (EAPCL) was incorporated
during the year. Engro's share of equity in this venture is 50°/~,. A PVC plant with an initial capac-
ity of 100,000 tons per annum is expected to be completed by December 1999 at an estimated cost
of USS 83 million. In subsequent phases, further expansion of PVC capacity as well as backward
integration into manufacture of VCM is envisaged.
VCM, the feedstock for PVC, will be imported and handled at EPTL's jetty and terminal facility.
An agreement has been signed with Mitsubishi Corporation for supply of the major portion of the
VCM requirements. All long-term loan arrangements have been concluded at competitive rates
with leading financial institutions. The project has a debt to equity ratio of 49:51.
· Downstream PVC Processing
The Board of Directors approved an investment for the setting-up of PVC pipes and fittings
manufacturing plant at an estimated cost of USS 6 million. The facility with an annual production
capacity of 3,500 tons of high quality PVC pipes and fittings is expected to be commissioned
early in 1999. This venture is aimed at facilitating Engro's entry into the fast growing plastics
processing field.
· Polypropylene Project
The Company has completed a study to set up a Polypropylene resin manufacturing project.
Discussions are continuing with the Government and potential joint venture partners to expedite
the establishment of a 100,000 tons per annum capacity plant at Port Qasim.
AUDITORS
The auditors, A.F. Ferguson & Company, retire and offer themselves for re-appointment.
SHAREHOLDING
Major shareholders of Engro are its employees and the ECPL Employees' Trust, Commonwealth
Development Corporation and International Finance Corporation. Other shareholders are finan-
cial institutions including National Development Finance Corporation, Pak-Kuwait Investment
Company, overseas and local mutual funds and the general public.
A statement of the pattern of shareholding as at December 31, 1997 is shown on page
23 of this report.
The Central Depository Company has invited Engro to join the depository. This will
bring about a revolutionary change in the way shares of the Company are traded and
lead to a significant reduction in the vast quantities of paper presently generated by
the share registry.
BOARD OF DIRECTORS
At the Annual General Meeting held on April 15, 1997, Messrs. Javed Akbar, Michael
G. Essex, Behram Hasan, Zaffar A. Khan, Nisar A. Memon and Shaukat R. Mirza
were re-elected as Directors. Mr. Rafiq A. Akhund, Mr. Parvez Ghias, Vice President
Finance, Legal and Administrative Services, Mr. Asif Qadir, Vice President
Manufacturing and Mr. Gulrez Rashid, Vice President Marketing of the Company
were elected Directors for the first time at the same meeting. Mr. Stephen Potter has
been nominated on the Board of Directors of the Company by the Commonwealth
Development Corporation (CDC), a creditor of the Company by virtue of contractu-
al arrangements.
Mr. Shaukat R. Mirza retired from Company service as President and Chief Executive on July 21,
1997 and Mr. Zaffar A. Khan took over as the President and Chief Executive from July 22, 1997.
Mr. Shaukat R. Mirza continues as Chairman of the Board. Mr. Rafiq A. Akhund resigned from the
Board effective July 21, 1997 to take up an overseas assignment. The Board of Directors has
appointed Mr. S. Naseem Ahmad, Chairman and Managing Director, Philips Electrical Industries
of Pakistan Limited as a director in place of Mr. Akhund effective February 23, 1998.
The Board wishes to place on record its appreciation for the very significant contribution made by
Mr. Shaukat R. Mirza during his tenure as President and Chief Executive. The Board also wishes
to acknowledge the valuable contribution made by Messrs. Mahmud Dossa, Nasim A. Jafarey,
Imtiaz Samee and Abdul Shakur who were directors of the Company up to April 1997 and Mr.
Rafiq A. Akhund.
The term of office of the present Board expires in April 2000.
OUTLOOK AND CHALLENGES
In 1998 approximately one million tons of additional urea capacity is expected to
come on stream in the country. This will step up competitive pressures. Further, with
the recent fall in the international price of urea, the ability to recover escalations in
cost through higher prices will be limited. To be successful in this environment will
necessitate a sharper focus on cost control and improved productivity. The success-
ful commissioning of the innovative retrofit project at Daharki during 1998 will be a
significant step in this direction and will position the company well to compete effec-
tively.
The fertilizer policy of the government assigns highest priority to allocation of gas for
the fertilizer industry to boost agriculture production in the country. It is imperative
that the government abides by this policy and meets industry demand for addition-
al gas. An advance commitment for gas supplies from the Government is necessary